VLLRO Guinea customers 0. 25 Tons of/H Ultrapure water equipment customer case

one: Customer needs and basic information

1: Problem description:
A customer in Guinea, Focus on the production of disinfection gels, Due to the high water quality requirements in the production process, In particular, the resistivity needs to be achieved 15 teraohm (MΩ cm) , To ensure the purity and final quality of the product. Customers learn about our ultra-pure water equipment on the international e-commerce platform, And expressed a strong intention to cooperate.

2: Application scenario:
Dissolves raw materials during the production of disinfection gel, mixed, Filling and other processes need to use high purity water, To prevent the contamination of the product by impurities, Ensure product safety and effectiveness.

3: Raw water quality and quantity:
The customer intends to use municipal tap water as raw water, The raw water quality test report is required, So that we can carry out targeted pretreatment design according to specific water quality.

4: Water quality requirement:
The resistivity must be reached 15 teraohm (MΩ cm) , This standard is much higher than the general industrial water requirements, It is the key index of producing high purity disinfection gel.

5: Water requirement:
According to customer production needs, Equipment needs to meet hourly production 0. 25 Tons of (T/H) The ultra-pure water, To meet the needs of continuous operation of the production line.

6: Device installation environment:
The customer needs to provide a detailed installation site plan, Including water inlet and outlet pipe layout, Power access point location and capacity, And enough installation space (Consider equipment size, Operation and maintenance space) .

two: Design scope and principles

• Design basis:

• Abide by "Standard for drinking water" GB5749-2022 (For reference, Because it is actually industrial water)

• Refer to the international advanced ultra-pure water preparation standards, Ensure water quality meets or exceeds customer requirements

• Design principle:

• High efficiency: Adopt advanced EDI (Electric deionization) technology, Efficient removal of ions and impurities from water, Improve water production efficiency.

• stability: The system design takes into account water quality fluctuations and load changes, Ensure long-term stable operation.

• economy: Optimize equipment configuration, Reduce energy consumption and operating costs, Increase return on investment.

• Environmental protection property: Reduce wastewater discharge, Improve water utilization, Meet environmental requirements.

three: Process flow

one: Process flow chart (hint)

[Municipal tap water] -"  [Preprocessing system] -"  [RO Reverse osmosis system] -"  [EDI Electric deionization system] -"  [Ultra pure water storage tank] -"  [Point of use]

two: System introduction

1: Preprocessing system:

• Multi-media filter is used, Activated carbon filter and precision filter combination, Effective removal of suspended matter in raw water, colloid, Organic matter and residual chlorine, etc, Protection follow-up RO Membrane protection.

2: RO Reverse osmosis system:

• Adopt high desalting rate RO membrane, The pre-treated water is further desalted, Remove most ions and microorganisms, The quality of produced water is close to the standard of pure water.

3: EDI Electric deionization system:

• Core technology, Using electric fields and the action of ion exchange membranes, Continuous removal RO Residual ions in the production water, Meet high resistivity requirements (≥15MΩ cm) , At the same time, water production is stable, No need for acid-base regeneration.

4: Ultra pure water storage tank:

• Equipped with UV sterilizer and respirator, Prevent secondary pollution of water quality during storage, High quality ultra-pure water is always available.

5: Automatic control system:

• equip PLC And touch screen control system, Realize the automatic operation of the equipment, Monitoring and alarm, Reduce manual intervention, Improve operation efficiency.

6: After-sales service:

• Provide equipment installation and commissioning, Operation training, Regular maintenance and remote technical support and other comprehensive services, Ensure long-term stable operation of the equipment.